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High Rate Thickener

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About High Rate Thickener


AZFAB has engineered a powerful solution to one of the most critical challenges facing plant operators—water management. In today’s aggregate and mining industry, water is one of the most valuable resources, yet traditional settling ponds can take months to reclaim water and lead to significant resource loss. The AZFAB High Rate Thickener-Clarifier is designed to reclaim up to 90% of process water within 30 minutes, dramatically improving water recovery efficiency and reducing operational downtime.

Using an optimized combination of flocculant dosing and effective settling zones, AZFAB Thickeners minimize pond size requirements while maintaining exceptional clarity and throughput. With low drag rakes, hydraulic drives, and PLC controls, each system operates with minimal power and chemical usage—delivering dependable performance and measurable savings.

Available in tank diameters from 30 to 85 feet and standing 16 feet high, AZFAB Thickeners handle flow rates ranging from 2,000 to 18,000 gallons per minute. Every unit is a bolt-together design, assembled in the USA, and custom-engineered to meet your plant’s specific needs.

Key Features


  • Efficient Water Recovery / Lower Operating Costs / Smarter Design
  • Reclaims up to 90% of process water
  • Reduces or eliminates the need for large settling ponds
  • Fast recycle times – water recovery in as little as 30 minutes
  • Lower operating costs through efficient flocculant use
  • Custom sizes and configurations available for any plant design

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